Die Verarbeitung harter Materialien wie Titan, gehärteter Stahl oder Inconel erfordert spezielle CNC machining techniques. At AOOM, we employ advanced tooling strategies and rigid machine setups to maintain precision while minimizing tool wear. The key challenges include heat generation, excessive tool pressure, and achieving desired surface finishes.
1. Tool selection: We use carbide or CBN tools with specialized coatings (TiAlN, diamond-like carbon) that withstand high temperatures.
2. Optimized cutting parameters: Reduced feed rates with higher spindle speeds prevent work hardening.
3. Rigid fixturing: Our 5-axis machines feature vibration-dampening systems for stability during heavy cuts.
4. Coolant management: Through-tool coolant delivery prevents thermal deformation of workpieces.
Unsere Einrichtung zeichnet sich durch folgende Merkmale aus:
• 40+ CNC mills/lathes with 15+ dedicated to hard material processing
• In-house tool grinding for custom geometries
• CMM inspection to ensure ±.005mm tolerances
• Post-processing options including heat treatment and precision grinding
Wir bedienen die Luft- und Raumfahrtindustrie (Turbinenkomponenten), die Medizinindustrie (chirurgische Implantate) und die Automobilindustrie (Leistungsantrieb), in denen die Bearbeitung harter Materialien für die Produktleistung und Langlebigkeit entscheidend ist.