Comprensión del mecanizado de materiales duros CNC

El procesamiento de materiales duros como titanio, acero endurecido o Inconel requiere CNC machining techniques. At AOOM, we employ advanced tooling strategies and rigid machine setups to maintain precision while minimizing tool wear. The key challenges include heat generation, excessive tool pressure, and achieving desired surface finishes.

Técnicas críticas para el mecanizado CNC de materiales duros

1. Tool selection: We use carbide or CBN tools with specialized coatings (TiAlN, diamond-like carbon) that withstand high temperatures.
2. Optimized cutting parameters: Reduced feed rates with higher spindle speeds prevent work hardening.
3. Rigid fixturing: Our 5-axis machines feature vibration-dampening systems for stability during heavy cuts.
4. Coolant management: Through-tool coolant delivery prevents thermal deformation of workpieces.

Las capacidades de mecanizado de materiales duros de AOOM

Nuestras características de las instalaciones:
• 40+ CNC mills/lathes with 15+ dedicated to hard material processing
• In-house tool grinding for custom geometries
• CMM inspection to ensure ±.005mm tolerances
• Post-processing options including heat treatment and precision grinding

Aplicaciones de la Industria

Servimos a industrias aeroespaciales (componentes de turbina), médicas (implantes quirúrgicos) y automotrices (tren motriz de rendimiento) donde el mecanizado de materiales duros es fundamental para el rendimiento y la longevidad del producto.