As a professional CNC machining service provider, AOOM Technology specializes in high-precision aluminum part manufacturing for industries ranging from aerospace to automotive. Batch processing aluminum components requires meticulous planning to ensure efficiency, consistency, and cost-effectiveness. Let’s dive into the critical factors for successful production.
1. Material Selection and Preparation
Aluminum alloys (e.g., 6061, 7075) must be carefully chosen based on the part's mechanical requirements. Proper stock material inspection eliminates internal stresses that could cause deformation during CNC batch processing. AOOM recommends ultrasonic testing for critical aerospace components.
2. Optimal Tooling Strategies
Carbide tools with specialized coatings (AlTiN/TiAlN) extend tool life when machining aluminum. Our technicians employ:
High-speed machining (HSM) parameters (18,000+ RPM)
Climb milling techniques for superior surface finishes
Custom tool paths generated by Mastercam software
3. Fixturing Protects Against Deformation
Thin-walled aluminum parts require vacuum chucks or custom jigs to prevent vibration. AOOM's modular fixture system reduces setup time by 35% while maintaining ±.01mm positional accuracy across production batches.
4. Cooling and Chip Control
Despite aluminum’s excellent machinability, improper coolant management leads to chip welding. Our solution combines:
High-pressure coolant nozzles (80-100 bar)
Micro-lubrication systems for eco-friendly operations
Automated chip conveyors preventing recutting
Why Choose AOOM for Your Project?
With 15+ years of CNC machining expertise, AOOM Technology guarantees:
Destanding technical support throughout your project lifecycle
Strict adherence to ISO 9001:2015 quality systems
Competitive pricing for prototypes to mass production
Visit aoomtech.com to request a free DFM analysis today.